AUTOMATIC DISK CUTTING LINES
Automatic line with disc cutting machine Elma model

Composed by:

  • COIL CAR
  • MOTORIZED DECOILER
  • THREADING DEVICE TO INTRODUCE THE COIL HEAD IN THE STRAIGHTENER
  • COMBINED STRAIGHTENER-FEEDER OR, AS AN ALTERNATIVE, SEPARATE STRAIGHTENER AND FEEDER WITH LOOP
  • ZIG-ZAG DISC CUTTING MACHINE WITH CIRCULAR BLADES AND ARM FOR AUTOMATIC DISC DISCHARGING
  • SHEAR FOR SCRAP CUTTING
  • ARM FOR AUTOMATIC DISC DISCHARGING
  • DISC EXIT CONVEYOR BELT WITH MARKING UNIT INTEGRATION (IF REQUIRED)
  • DOUBLE OR MORE POSITION DISC STACKER
  • PULLER FOR AUTOMATIC SCRAP EXTRACTION


Advantages:

  • HIGH FLEXIBILITY: to produce a different disc diameter a simple blades adjustment is required
  • COSTS SAVING: no need to invest money in blanking dies
  • MATERIAL SAVING: the zig-zag cutting allows to save material (scrap) until 15%
  • LOW INVESTMENT COMPARED TO A BLANKING LINE WITH PRESS – CUT WITHOUT BURS
  • AUTOMATIC DISC STACKING

HOURLY PRODUCTION RATE: from 300 to 700 pieces per hour for the average of the disc diameters, depending on the configuration

PRODUCTION TYPE: possibility to produce discs with diameters from 260 to 1000mm with thicknesses from 0,5 to 6mm

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AUTOMATIC DISK CUTTING LINES
Automatic discs cutting and stacking lines, with Elma model disc cutting machine
Single row from Ø 180 to Ø 1600. Max thickness 6mm. ZIG-ZAG (Quincunx) from Ø 180 to Ø 1000, until six quincunx rows. COIL with a width until 1700 and thickness 5mm. STACKING MACHINES FOR DISKS. Until 25 stacks with pallets directly on the ground.
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    Data Coil

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    Embossing

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    Line with loop

    Decoiler

    Strip introduction devices

    straightener

    Shear

    Feeder

    Lubricator

    Note

    Compact line (without loop)

    Decoiler

    Strip introduction devices

    straightener/feeder

    Shear

    Lubricator

    Note


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