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Automatic line with disc cutting machine Elma model

Composed by:

  • COIL CAR
  • MOTORIZED DECOILER
  • THREADING DEVICE TO INTRODUCE THE COIL HEAD IN THE STRAIGHTENER
  • COMBINED STRAIGHTENER-FEEDER OR, AS AN ALTERNATIVE, SEPARATE STRAIGHTENER AND FEEDER WITH LOOP
  • ZIG-ZAG DISC CUTTING MACHINE WITH CIRCULAR BLADES AND ARM FOR AUTOMATIC DISC DISCHARGING
  • SHEAR FOR SCRAP CUTTING
  • ARM FOR AUTOMATIC DISC DISCHARGING
  • DISC EXIT CONVEYOR BELT WITH MARKING UNIT INTEGRATION (IF REQUIRED)
  • DOUBLE OR MORE POSITION DISC STACKER
  • PULLER FOR AUTOMATIC SCRAP EXTRACTION


Advantages:

  • HIGH FLEXIBILITY: to produce a different disc diameter a simple blades adjustment is required
  • COSTS SAVING: no need to invest money in blanking dies
  • MATERIAL SAVING: the zig-zag cutting allows to save material (scrap) until 15%
  • LOW INVESTMENT COMPARED TO A BLANKING LINE WITH PRESS – CUT WITHOUT BURS
  • AUTOMATIC DISC STACKING

HOURLY PRODUCTION RATE: from 300 to 700 pieces per hour for the average of the disc diameters, depending on the configuration

PRODUCTION TYPE: possibility to produce discs with diameters from 260 to 1000mm with thicknesses from 0,5 to 6mm

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Other
Automatic discs cutting and stacking lines, with Elma model disc cutting machine
Single row from Ø 180 to Ø 1600. Max thickness 6mm. ZIG-ZAG (Quincunx) from Ø 180 to Ø 1000, until six quincunx rows. COIL with a width until 1700 and thickness 5mm. STACKING MACHINES FOR DISKS. Until 25 stacks with pallets directly on the ground.
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Other
Automatic destacker

With single or double pickup station. Productivity up to 60 m/min.

  • Width 2000 mm
  • Thickness 4 mm
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Other
Cutting and automatic blank stacking line, for the production of stainless steel blanks, length up to 10 mt

Line equipped with a precision straightener type R50, hydraulic shear and stacking and transport system of the blank stacks to the customer warehouse, it is able to produce from 3 to 11 blanks per minute of 10mt and 1 mt length respectively.

  • Max. strip and blank length 1600 mm
  • Strip and blank thickness from 0,7 to 5 mm
  • Processed materials: pre-painted steel, galvanized steel, stainless steel, Aluzinc S250
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Aluminium
“Eco compact” embossing line for automatic cutting and stacking of aluminium blanks.

This compact embossing and longitudinal cutting line is suitable for the production of rectangular and trapezoidal aluminium blanks.  Even though it does not boast a very high hourly production, it is able to satisfy the requirements of most customers on the basis of low investment and reduced base footprint.

  • Strip width from 200 to 1200 mm
  • Strip thickness from 0,15 to 1 mm
  • Hourly production up to 40 blanks per minute
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Aluminium
Automatic embossing and longitudinal cutting line for the production of aluminium, steel and stainless-steel blanks

The line is able to produce both rectangular and trapezoidal blanks, both flat and embossed and to stack them automatically. Embossing pattern to customer design. Thanks to the double spindle decoiler and the coil car, the coil preparation and changing operations are performed in masked time.

  • Strip width from 200 to 1400 mm
  • Strip thickness from 0,2 to 1,5 mm
  • Hourly production up to 60 blanks per minute
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Aluminium
Punching and cutting line 1200 mm width

For the production of refrigerator inner panels made of embossed aluminium, with two movable punching units programmable via operator panel.

  • Width 1200 mm
  • Thickness 0,7 mm
  • Decoiler capacity 12 tons
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Aluminium
Embossing and cutting line 1200 mm width

Embossing via 2 combined embossing cylinders. The material thickness is taken from 0,4 mm to 2,5 mm.

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High Productivity
Cut to length line 1000mm width

For the production of blanks for the household appliance industry.

  • Width 1000 mm
  • Thickness 0,4 to 2 mm
  • Decoiler capacity 12 tons
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Line for the production of refrigerator panels

Designed to feed pre-painted aluminium and steel, coated with protective films.

  • Width 1250 mm
  • Thickness 1,5 mm
  • Decoiler capacity 20 tons
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Other
Line for the production of refrigerators (mini bars)

Complete with PVC finish applicator on the coil edge.

  • Width 1000 mm
  • Thickness 1 mm
  • Decoiler capacity 7+7 tons
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Line for the production of washing machine drums

Complete with paper winder and automatic devices for strip insertion.

  • Width 1000 mm
  • Thickness 1,5 mm
  • Decoiler capacity 7 tons
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Line with loop 300 mm width

Double cradle decoiler with automatic transfer to minimize coil changing times. Deformation roll positioned at straightener entrance to eliminate bending along the strip length and straightening machine with hydraulic opening device for cleaning.

  • Max. width 300 mm
  • Max. thickness 6 mm
  • Decoiler capacity 3+3 ton
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Compact feeding line 1250 mm width

With compact straightener-feeder to reduce base footprint and coil change times.

  • Max. width 1250 mm
  • Max. thickness 5 mm
  • Decoiler capacity 12 tons
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Other
Feeding line with loop 500 mm width

Especially suitable for decoiling delicate materials and visible parts. Can also feed high speed presses.

  • Max. width 500 mm
  • Max. thickness 4 mm
  • Decoiler capacity 5 tons
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Other
Automatic compact feeding line 1000 mm width

Line complete with compact straightener-feeder in order to reduce base footprint and coil changing times.

  • Max. width 1000 mm
  • Max. thickness 6 mm
  • Max. Yield strength Re 600 N/mm2
  • Decoiler capacity 12 tons
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    Strip

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    Embossing

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    Line with loop

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    straightener

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    Compact line (without loop)

    Decoiler

    Strip introduction devices

    straightener/feeder

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